Page Description:
Qiuhao R Series (R300/R500) Laser Interferometric 3D Surface Profilometer, specifically designed for wafers, microlenses, glass V-grooves, precision optics, and materials inspection. Full-field single-shot imaging with sub-nanometer precision, delivering efficiency far surpassing traditional scanning-based solutions. Supports comprehensive analysis including roughness, step height, film thickness, scratches, and more.
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| Qiuhao R300 Laser Interferometric 3D Profilometer | Qiuhao R500 Laser Interferometric 3D Profilometer |
I. Core Product Value Proposition
Qiuhao R Series Laser Interferometric 3D Profilometer (3D Surface Metrology System)
Proprietary Full-Field Single-Shot Imaging Technology — Redefining Micro-Nano Inspection Efficiency
Efficiency Revolution: Single-shot acquisition captures full-field data; inspection speed at least 6× faster than traditional point-by-point scanning solutions.
Sub-Nanometer Precision: Vertical resolution up to 0.5nm, precisely capturing nanoscale topographic details.
Versatile Measurements: Supports comprehensive analysis including 3D topography, roughness, step height, film thickness, scratches, geometric dimensions, and more.
Broad Material Compatibility: Suitable for silicon, quartz (glass), metals, thin films, and various other materials.
Rich Applications: Covers inspection needs for wafers, microlenses, glass V-grooves, precision optics, medical devices, cutting tools, and more.
Wafer-Level Full Inspection: Supports large-travel sample stages for 100% full inspection.
II. Product Description
The Qiuhao R Series (including Qiuhao R300 and Qiuhao R500) is a new-generation laser interferometric 3D surface metrology system (3D profilometer) independently developed by Mingcha Zhixin (Shenzhen) Technology Co., Ltd. Based on advanced laser interferometric full-field single-shot imaging technology, it is specifically designed to meet the high-precision, high-efficiency inspection requirements for micro-nano structured surfaces in optical communications, semiconductors, precision optics, materials science, and advanced manufacturing.
1. Working Principle & Technological Breakthrough
Traditional optical profilometers (such as white light interferometers and confocal microscopes) rely on point-by-point or frame-by-frame scanning to reconstruct 3D images. Their "repetitive scanning" workflow results in slow inspection speeds and low efficiency, making them inadequate for batch full-inspection requirements in modern manufacturing.
The Qiuhao R Series fundamentally revolutionizes this process. It employs laser interferometric full-field single-shot imaging technology, capturing interference patterns across the entire field of view in a single exposure, and reconstructs the 3D surface topography through high-speed algorithms. This "single-shot" mechanism delivers a qualitative leap in inspection speed, reducing single measurement time from traditional seconds to tens of seconds down to as fast as 1 second — an efficiency improvement of at least 6×. It truly transitions high-precision 3D topography inspection from the era of "sampling inspection" to the era of "full inspection."
2. Performance & Precision Specifications
While achieving high-speed inspection, the Qiuhao R Series maintains industry-leading precision levels:
Nanometer-Level Resolution: Optical lateral resolution reaches 0.5μm, with vertical resolution up to 0.5nm, clearly resolving sub-micron scratches, nanoscale form deviations, and other extremely small defects.
Broad Measurement Range: Maximum vertical measurement range per shot reaches 200μm, covering everything from ultra-smooth polished surfaces (Ra < 0.1nm) to micro-nano structures with significant topography variations (such as microlens arrays and etched grooves).
Powerful Analysis Functions: The accompanying professional analysis software enables one-click automatic evaluation and output of dozens of parameters, including 3D topography, roughness, step height, film thickness, scratch defects, and geometric dimensions.
3. Broad Material & Product Applicability
The Qiuhao R Series offers excellent material versatility, enabling direct measurement without complex sample preparation:
Semiconductor & Optical Communication Materials: Silicon wafers, quartz (glass) wafers, photoresist, metal electrodes, etc.
Precision Optical Materials: Various optical glasses and crystalline materials.
Metal & Thin Film Materials: Copper foil, aluminum foil, coatings, polymer films, etc.
Based on this superior material compatibility, the system is applicable to the following typical products:
Wafers: Global roughness and local topography of silicon photonic wafers and compound semiconductor wafers.
Micro-Nano Optical Components: Microlens arrays, aspheric/spheric lenses, diffractive optical elements (DOE), glass V-grooves.
Precision Components: Ultra-smooth optical mirrors, MEMS microstructures, semiconductor package bumps.
Industrial Products & Medical Devices: Precision cutting tools, cardiovascular stents, metal stampings, display module components.
4. Core Value & Application Benefits
Improved Yield: Through 100% full inspection, completely eliminates defective product outflow, minimizing potential yield risks and quality costs.
Accelerated Production: Inspection efficiency perfectly matches production line takt time, eliminating quality inspection bottlenecks and facilitating rapid capacity ramping.
Process Optimization: Detailed inspection data and SPC statistical analysis capabilities provide precise feedback to R&D and process engineers, accelerating process iteration and optimization.
In summary, the Qiuhao R Series is not just a high-precision measurement instrument, but an intelligent inspection solution that safeguards your production quality and drives efficiency transformation.
III. Core Product Advantages
(1) Efficiency Revolution: From Sampling to Full Inspection
In micro-nano manufacturing, efficiency is a critical bottleneck. The Qiuhao R Series employs full-field single-shot imaging technology, acquiring full-field 3D data in a single capture without time-consuming scanning. Using a production inspection scenario of 50,000 (aspheric) lenses as an example, actual measured data comparison is as follows:
| Solution Type | Time for 50,000 Units | Speed per Unit | Core Technology |
|---|---|---|---|
| Laser Interferometric Non-Scanning (Mingcha Zhixin Qiuhao R Series) | ~13 hours | ~1 sec/unit | Laser interferometric single-shot imaging |
| Confocal Scanning | ~55 hours | 3–5 sec/unit | Confocal point-by-point scanning |
| White Light Interferometric Scanning | ~83 hours | 5–7 sec/unit | White light interferometric frame-by-frame scanning |
| Phase-Shifting Interferometric Scanning | ~139 hours | ~10 sec/unit | Phase-shifting interferometric frame-by-frame scanning |
Data source: Actual production comparison based on 50,000 (aspheric) lenses.
Conclusion: With the Qiuhao R Series, you can reduce product inspection time from several days to half a day, truly achieving 100% high-precision quality control while minimizing potential yield risks.
(2) Sub-Nanometer Precision: High Speed and High Precision Combined
Ultra-High Resolution: Optical lateral resolution of 0.5μm and vertical resolution of 0.5nm, clearly identifying microscopic defects (such as nanoscale form deviations and sub-micron scratches) that traditional equipment often misses.
Broad Range: Maximum measurable vertical range of 200μm, covering various topographies from ultra-smooth surfaces to complex micro-nano structures.
(3) Comprehensive Measurement & Analysis Capabilities
One-click completion of the following measurements and analyses:
3D Topography: Form deviation (RMS), radius of curvature (ROC), aspheric K-factor, sagitta height, flatness.
Roughness: Surface roughness (Sa/Sq/Sz/Sk, etc.).
Step Height & Film Thickness: Step height, film thickness.
Defect Detection: Scratches, chipping, contamination.
Geometric Dimensions: Groove depth, line width, V-groove angle, etc.
(4) Intelligent Batch Measurement Software
Automated Measurement: Supports matrix-style measurement, full-inspection site import, and other automated measurement modes. With Mark point automatic recognition and correction, enables unattended batch inspection.
Smart Yield Management: Automatically generates yield distribution maps, supports automatic binning, and exports data in CSV/Excel/PDF formats, providing comprehensive data support for process improvement.
(5) Exceptional Value & Proactive Service
Provides competitive pricing while matching top international performance standards.
After-sales commitment of 24-hour online response, plus proactive scheduled on-site inspection and maintenance services to ensure long-term stable operation.
IV. Technical Specifications & Performance Parameters
| Parameter | Specification |
|---|---|
| Product Series | Qiuhao R300, Qiuhao R500 |
| Measurement Technology | Laser interferometric full-field single-shot imaging |
| Optical Lateral Resolution | 0.5μm |
| Vertical Resolution | 0.5nm |
| Maximum Measurable Vertical Range | 200μm |
| Sample Stage Travel Range | 300mm × 300mm × 20mm (manual/motorized optional) |
| Single Measurement Time | As fast as 1 second |
| Primary Applications | Wafers, microlens arrays, glass V-grooves, precision optical components, metal surfaces, coating steps, medical devices, cutting tools, etc. |
| Applicable Materials | Silicon, quartz (glass), metals, thin films, etc. |
| Supported Analysis Functions | 3D topography, roughness, step height, film thickness, scratch detection, geometric dimensions |
| Applicable Sample Surfaces | Smooth surfaces, complex or discontinuous structured surfaces |
| Optional Objectives | 10×, 20× standard objectives or high-NA objectives |
Note: The above data are sourced from Mingcha Zhixin laboratory tests.
V. Application Fields & Typical Scenarios
Precision Optics
Wafer-Level Optics: Roughness and topography measurement of silicon photonic wafers, glass wafers, and quartz wafers.
Micro-Nano Lenses: Comprehensive parameter inspection of microlens arrays and aspheric/spheric lenses.
Key Components: 3D topography and defect inspection of glass V-grooves, optical mirrors, and diffraction gratings.
Ultra-Smooth Surfaces: Roughness analysis of ultra-smooth mirrors; scratch/chipping detection on glass.
Materials Science
Metals: Surface topography and roughness of copper foil, aluminum foil, and metal substrates.
Coatings & Thin Films: Coating step height and film thickness uniformity measurement.
Novel Materials: Micro-nano structure analysis of ceramics, polymers, and other surfaces.
LCD/Display
Backlight Modules: Microstructure inspection of light guide plates and diffuser sheets.
Display Modules: Surface defect and scratch analysis of panels.
OLED Modules: Film thickness and uniformity measurement of organic light-emitting layers.
Medical Devices & Precision Manufacturing
Cardiovascular Stents: Stent surface topography and coating uniformity inspection.
Precision Cutting Tools: Rake face and flank face wear measurement and contour profiling.
MEMS Devices: Microstructure step height and groove depth analysis.
VI. Frequently Asked Questions (FAQ)
1. Q: What is the difference between the Qiuhao R Series and traditional white light interferometers or confocal microscopes?
A: The biggest difference lies in the imaging principle. Traditional equipment requires point-by-point or frame-by-frame scanning to composite images, resulting in slow speeds. The Qiuhao R Series uses laser interferometric full-field single-shot imaging technology — capturing 3D data across the entire field of view in a single snapshot, with speed improvements of over 6×. This makes it the ideal choice for achieving 100% full inspection.
2. Q: What materials and products can the Qiuhao R Series measure?
A: A very wide range. For materials, it supports silicon, quartz (glass), metals, thin films, and more. For products, it can measure almost any micro-nano structured surface, including wafers, microlens arrays, glass V-grooves, optical mirrors, metal surfaces, coating steps, cardiovascular stents, precision cutting tools, and more.
3. Q: Can the equipment automatically perform batch inspections?
A: Absolutely. The system software supports one-click import of full-inspection measurement sites, coupled with automatic Mark point recognition and coordinated stage movement, enabling unattended fully automated batch measurement, with comprehensive reports including yield distribution and key parameter statistics.
4. Q: What is your after-sales service like?
A: We provide 24-hour online technical support response, along with proactive scheduled on-site inspection and maintenance services to ensure your equipment remains in optimal operating condition.
VII. Get a Quote / Contact Us
Mingcha Zhixin (Shenzhen) Technology Co., Ltd.
Address: Room 1303, Tower T2, Qianhai Financial Center, Puan South Street, Nanshan District, Shenzhen, Guangdong Province, China
WeChat: mczx1303
Tel: 0755-26609876
Email: MCZX@bevs.me
Website: http://www.bevs.me/